Since its inception in 1937, Toyota has grown to be the third largest auto
producer and fifth largest industrial company in the world. Toyota sets the
standard in efficiency, productivity and quality in the auto manufacturing
industry; and is the envy from rivals such as Ford, Chrysler and GM. Toyota’s
product quality and service is recognised by various independent agencies
such as J.D. Power and Associates and Motor Trend.
IndustryWeek has named Toyota as one of the world’s 100 best-managed
companies.
With its transplant to Georgetown, Kentucky (TMMK) in 1988, industry
insiders have wondered how Toyota will implement its form of management
and team culture in the American setting. Earlier in 1994, Toyota’s
joint venture withGMinNewUnited Motor Manufacturing, Inc. (NUMMI)
had yielded valuable lessons in labour-management co-operation.
Toyota reproduced many features of management philosophy and practices,
yet several practices have been altered or eliminated. Practices such as
teamwork, group orientation, work structure, plant layout, job rotation and
community of fate theme have been adopted. Promotion based on seniority,
lifetime employment, company unions have been modified to fit local
needs.
Since quality is an end result of a process, we will have to examine the
process and the human side of the process. Lessons learned can then be applied
to our own organisation for improvement.
Japanese Value/Philosophy
In order to better understand Japanese management systems, one needs to
understand the social-technical systems (STS); which are based on the
awareness that everything depends upon everything else, and that performance
is the product of the interactions of the sub-systems. Japanese pre ...